** Designed for use with Pure Butane & 70/30 Propane Blend **
Contact us for upgrade options
The ATLAS series is our way of bringing back quality, reliability, and accurate systems back to the market. The ATLAS series is all about maximizing your efficiency for every run. Equipped with 2 (6" x 48”) spools that fits +10lbs of material, an IRC with a 5 micron sintered disk, ASME certified solvent tank & Collection Vessel. And to top it off it is completely fitted with Superlok compression fittings and valves. Upgrade to the ATLAS 10LB closed loop extractor system today and see the USA Lab Difference!
Want to customize?
Give us a call and well help design a custom system with you!
*Contact us for further customization and options!*
Process up to 160lbs of material in an 8 hour day with recovery pump
*Systems may have a lead time of 1-2 weeks*
*This System is peer reviewed in 49 states*
FEATURES | ||
• The material columns are 6"x48" with sight glasses to allow for viewing of up to 10lbs of milled material. | ||
• The CRC is 6"x12" and comes with a 5 micron sintered disc and sight glasses for clear viewing of the process. | ||
• The CRC has a built in bypass to allow easy bypass of the CRC. | ||
• The collection is a Jacketed 200lb tank with a capacity of 100L | ||
• The 3"x 18" sieve and 10"x10" coil allow for fast and easy recovery of solvent. | ||
• Large rack mounted footprint of 115" x 24" x 66. | ||
• High quality 1/2" Compression fittings. | ||
• Each vessel has a 1/4" MJIC Line for connecting nitrogen lines. | ||
• 100psi Cryogenic Pressure relief valves for safe operation. | ||
SPECIFICATIONS | ||
Model | 10LB-TRU | |
Max Material | 10LB Trim | 20LB of milled material | |
Material Column Size | 2 x 6" x 48" | |
CRC Size | 6" x 12" 5UM | |
Sieve Size | 3" x 18" | |
Coil Size | 10" x 10" Bucket | |
Solvent Tank Size | 200LB | 96 lb of Butane | |
Collection Tank Size | 200LB | 100 Liters | |
Foot print | 115" x 24" x 66" | |
Weight | 550lbs | |
PACKING LIST | ||
Model | Quantity | |
200LB ASME Solvent Tank | 2 | |
6"x 48" Material Column | 2 | |
6" x 12" CRC with 5 Micron Disc | 1 | |
3" x 18" Sieve | 1 | |
10" x 10" Condensing Coil | 1 | |
39" x 30" x 59" Aluminum Rack | 1 |
Turnkey Packing List |
|
Model |
QTY |
ATLAS-10lb System |
1 |
UL Listed 21CFM UVP-21 Corrosion Resistant 2-Stage Vacuum Pump |
1 |
50L 200°C 9KW Closed Loop Heater CRH-50L |
1 |
40ºC 50L Closed Loop Recirculating Chiller CLC-50/40 |
1 |
Master Vapor Pump 6CFM Recovery Pump (Included in Active System) |
1 |
This product is mechanically cooled by a high-performance scroll compressor. The CLC Series differs by offering a faster way to transfer the thermal load. Instead of cooling passively. Our CLCs use heat exchangers to cool the fluid in line. Allowing for less loss and more ease of use.
Similarly to the UC Series, our CLC Series are compatible with all of your most demanding equipment. Contact us to today if you have more questions about our newest line of high-performance chillers.
*This product is tested before we ship it out. Please allow for a lead time of 1-3 business days.*
CLC-50/40 SPECIFICATIONS |
||
Model |
CLC-50/40 |
|
Usage Temperature Range |
-40°C to Room temperature (40°C/70°F) |
|
Environment Temperature |
5°C to 40°C |
|
Environment Humidity |
≤70%RH |
|
Power Supply |
Single phase 220V-240V/60HZ |
|
Safety Protection |
Delay, overcurrent, overheating, phase sequence, phase loss protection |
|
Display |
LCD display, key operation |
|
Temperature Control Accuracy |
±0.1℃ |
|
Sensor |
PT100 |
|
Total power |
4035W |
|
|
Specification |
5HP |
|
Quantity |
1 |
Compressor |
Power |
3675W |
|
Cooling capacity |
7569W-3640W |
|
Power |
100W |
|
Lift |
4-6M |
Circulation Pump |
Flow |
20-40L/min |
|
Pressure |
≤0.4bar |
|
Power |
260W |
Air-Cooling Condenser |
Heating exchange area |
21.2㎡ |
|
Air volume |
3400m³/h |
Refrigerant |
R404A |
|
Plate-Type Heat Exchanger |
Heating exchange area 1.46m2 |
|
Equipment Material |
Cold plate spray, anti-corrosion |
|
Storage Tank Volume |
~11L (300X300X120mm) |
|
Outer Circulation Interface |
Pagoda joint with Φ16mm outer diameter (facing the left side of the equipment) |
|
Overall Dimension (W*D*H) |
670×730×1100 mm |
|
Packing Dimension |
840×790×1290mm wooden package 0.86m³ |
|
Net Weight |
124KG / 280lbs |
|
Packing Weight |
178KG / 400lbs |
**New revision removes liquid cooling**
Replaced by an air to liquid heat exchanger.
The USA Lab CRH stainless steel closed cloop heater is a powerful 200°C heater with a 35L expansion tank. Our CRH 9kw heater comes with a high powered stainless steel heater, and a strong pump for constant flow and high performance. The closed loop system allows for higher thermal transfer performance than open loop heaters, and provides superior heating capabilities. This unit is a true lab heater that is ideal for applications involving vacuum systems, jacketed reactors, columns, solvent tanks, and even analytical instruments. This system is great for larger columns, tanks, and high heat applications.
The USA Lab CRH heater offers unbeatable performance, ease of use and high reliability. These closed loop heaters are the best on the market for demanding applications and precision heating.
CRH-50 FEATURES |
|
• Powerful high wattage heating up to 200°C. |
|
• Easy to read LCD digital display. |
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• Stainless steel heating elements. |
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• Strong oil pump. |
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• 12ft of insulated tubing included. |
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• 1 Year warranty with US based parts and support. |
|
• Closed loop for higher thermal transfer performance. |
|
|
|
SPECIFICATIONS |
|
Model |
CRH-50 9KW |
Expansion Tank Capacity |
35L |
Oil Tank Dimensions |
450 x 300 x 200mm |
Temperature Range |
RT to 200°C |
Power Requirements |
220-240V 50-60hz 42A Single Phase - Hardwire ONLY |
Control Type |
LCD Digital Display |
Heating BTUs / Wattage |
30709 BTU / 9000W |
Total Power |
9250W / 42A |
Circulating Pump Wattage |
250W |
Temperature Accuracy |
+/- 1°C |
Pump Flow |
35L/Min |
Lift / Pressure [H20] |
25m / 26 psi |
Inlet / Outlet Size |
3/4" MNPT |
External Dimensions |
28" x 19.7" x 43.3" |
Weight |
155lbs |
Warranty |
1 Year |
|
|
PACKING LIST |
|
Model |
Quantity |
USA Lab CRH-50 Heater |
1 |
3/4" FNPT Insulating Tubing - 6ft |
2 |
Manual |
1 |
SPECIFICATIONS | |||
Model | UVP-5 | UVP-11 | UVP-21 |
Pumping Speed(60Hz) | 5.5 cfm | 11 cfm | 21 cfm |
Ultimate total pressure gas ballast close |
4x10-2 Pa (3.0x10-4 torr) 0.3 Micron |
||
Ultimate total pressure gas ballast open |
8x10-1 Pa (6x10-3 torr) 6 Micron |
||
Power supply | 1 Phase (110V, 60Hz) | ||
Power rating(kW) | 0.4 | 0.75 | 1.1 |
Inlet/Exhaust Flange | KF 25 | ||
Oil capacity(L) | 0.6~1.0 | 0.9~1.5 | 1.3~2.0 |
Ambient temperature(℃) | 10~40℃ | ||
Noise level(dB) | ≤56 | ≤60 | ≤60 |
Weight(kg) | 21 | 30 | 43 |
External Dimensions | 440x144x217MM 17.3x5.6x8.5" |
530x188x272MM 20.8x7.4x10.7" |
567x188x272MM 22.3x7.4x10.7" |
Certification | UL | ||
Warranty | 2 Year | ||
PACKING LIST | |||
Model | UVP-5 | UVP-11 | UVP-21 |
Main Vacuum Pump | 1 | 1 | 1 |
KF25 x 3/8" Barb | 1 | 1 | 1 |
KF25 Clamp | 2 | 2 | 2 |
KF25 O-ring | 2 | 2 | 2 |
Oil Mist Trap | 1 | 1 | 1 |
Quart of Oil | 1 | 1 | 1 |
Manual | 1 | 1 | 1 |
Many factors go into the rate of recovery on an extraction system. Not only is the pump size important, but also the evaporation rate of the solvents.If the solvents aren’t able to evaporate fast enough there will be nothing for the pump to transfer.
Larger pumps have the capacity to transfer solvents faster, but only if the solvents are in an evaporated state. Because these pumps are so large they have a tendency to outpace the evaporation rate of most extraction systems.
This lowers the inlet pressure (and the collection vessel pressures) which aids in speeding up the evaporation rate. Propane weighs less per gallon than butane (4.2 vs 4.9),
however the vapor pressure is higher which generally results in a higher inlet pressure, and therefor a faster recovery per pound of gas used.
These pumps are sized large enough to recover on the largest extraction systems with the highest evaporation rates, or can be used on multiple extraction systems at one time. For example this pump was used to recover 5lbs of butane on a 6” vessel with 70° of temperature.
The process took ~12 minutes. However increasing the process to 3x 6” vessels with 5lbs of butane each(15lbs total), the process also took ~12 minutes. This is because the pump exceeds the evaporation rate of a single 6” column at 70° by more than 3x.
Because the pump exceeds the evaporation rate a vacuum is pulled against the collection vessel, which in turn speeds up the evaporation rate.
However once vacuum equilibrium is achieved, increasing the pump size will not speed up the process, but will allow for larger (or multiple) processes to be preformed in the same time frame.
The next tab shows a table of recovery capacity with regards to inlet pressures. Higher inlet pressures result in substantially faster recovery times.
Higher inlet pressures can be achieved by evaporating solvents faster by higher temperatures in collection vessels, or more surface area in collection vessels (larger diameter vessels, falling film, etc).
The STAR 150 Solvent Transfer And Recovery pump is the latest technology from PDX.Gold and is a potent addition to any processing lab. This powerful system pairs perfectly with the industry’s leading hydrocarbon extraction systems by decreasing your recovery times and increasing your profits instantly!
Features |
• Certified by 3PCertz, licensed professional engineers |
• Recovers solvent at pressures up to 150 PSI |
• Certified to pressure of 250 PSI |
• Displacement: 6.5 CFM free air flow |
• Oilless compressor prevents lubricant contamination |
• Belt drive - reliable & quiet |
• Durable and maintenance free with proper operation |
• Piston driven compressor |
Technical Specs |
|
Certifications |
UL & CSA listed, NEMA 7, 2 hp |
Recovery Rate |
2+ lbs / Minute* |
Power |
Single phase & 3 phase drive available |
Voltage |
1-Phase 115/208-230v & 3-Phase 208/230/460v |
Free Load Amperage |
13.4A (115v) / 6.7A (230v) & 3.8A (230v) / 1.9A (460v) |
Max RPM |
1750 |
Noise data |
quiet at ~79 dBa |
Inlet / Outlet |
1/2: Tube Fittings |
100% food grade materials |
For Technical Support, Questions, or Other Issues Please Email or Call Us!