USA Lab 10lb Butane Turnkey w/ C1D1 Lab - Peer Reviewed

Introducing the USA Lab, Atlas Series Full 10lb Butane Turnkey System with Fully Peer Reviewed Design and UL Standard C1D1 Booth. This all-inclusive solution redefines safety, precision, and efficiency in extraction processes.

Engineered with the highest standards of safety in mind, our system's design has undergone a thorough peer review process. Industry experts have meticulously examined and validated every aspect, ensuring compliance, safety, and top-notch performance.

The heart of our system lies within the UL Standard C1D1 Booth. This booth not only meets but exceeds safety regulations, providing a controlled environment that safeguards operators and processes. Its robust construction and features create a secure space for your extraction operations.

Experience the future of extraction technology with the USA Lab Full 10lb Butane Turnkey System. Backed by a fully peer-reviewed design and the industry-leading safety of the UL Standard C1D1 Booth, this system sets new standards for efficiency, precision, and operational excellence.

** Designed for use with Pure Butane & 70/30 Propane Blend **

The ATLAS series is our way of bringing back quality, reliability, and accurate systems back to the market. The ATLAS series is all about maximizing your efficiency for every run. Equipped with 2 (6" x 48”) spools that fits +10lbs  of material, an IRC with a 5 micron sintered disk, ASME certified solvent tank & Collection Vessel. And to top it off it is completely fitted with Superlok compression fittings and valves. Upgrade to the 10LB ATLAS closed loop system today and see the USA Lab Difference!

Want to customize?

Give us a call and well help design a custom system with you! 

*Contact us for further customization and options!*

 Process up to 160lbs of material in an 8 hour day with recovery pump

*Systems may have a lead time of 1-2 weeks* 

*This System is peer reviewed in 49 states*

This product is mechanically cooled by a high-performance scroll compressor. The CLC Series differs by offering a faster way to transfer the thermal load. Instead of cooling passively. Our CLCs use heat exchangers to cool the fluid in line. Allowing for less loss and more ease of use.

Similarly to the UC Series, our CLC Series are compatible with all of your most demanding equipment. Contact us to today if you have more questions about our newest line of high-performance chillers.

*This product is tested before we ship it out. Please allow for a lead time of 1-3 business days.*

**New revision removes liquid cooling** 

Replaced by an air to liquid heat exchanger.

The USA Lab CRH stainless steel closed cloop heater is a powerful 200°C heater with a 35L expansion tank. Our CRH 9kw heater comes with a high powered stainless steel heater, and a strong pump for constant flow and high performance. The closed loop system allows for higher thermal transfer performance than open loop heaters, and provides superior heating capabilities. This unit is a true lab heater that is ideal for applications involving vacuum systems, jacketed reactors, columns, solvent tanks, and even analytical instruments. This system is great for larger columns, tanks, and high heat applications.

The USA Lab CRH heater offers unbeatable performance, ease of use and high reliability. These closed loop heaters are the best on the market for demanding applications and precision heating.

Our new line of corrosion resistant UVP-21 21 cfm vacuum pumps provide superior quality that can compliment multiple applications. These pumps are designed for reliable, long term use at 0.3 microns and a powerful pumping speed of 21 cfm. Each pump comes standard with an exhaust oil mist filter and all parts needed to connect to any system for immediate use. Our UVP-21 pump is great for any laboratory application, including short path distillation, vacuum ovens, and many more. Upgrade today and get one of the most superior vacuum pumps on the market at an affordable price.

 

• Allows users to control the gas ballast for multiple vacuum levels.

• Corrosion-resistant vanes for premium reliability.

• Low noise level and noise-dampening rubber feet.

• Internal check-valve, preventing accidental back-flow.

• Easy to change oil mist filter.

• Large oil reservoir.

 

-REPLACEMENT FILTER HOUSING-

-REPLACEMENT FILTER-

 

-MANUAL-

 

SPECIFICATIONS
Model	UVP-5	UVP-11	UVP-21
Pumping Speed(60Hz)	5.5 cfm	11 cfm	21 cfm
Ultimate total pressure gas  ballast close	4x10-2 Pa  (3.0x10-4 torr) 0.3 Micron
Ultimate total pressure gas  ballast open	8x10-1 Pa  (6x10-3 torr) 6 Micron
Power supply	1 Phase (110V, 60Hz)
Power rating(kW)	0.4	0.75	1.1
Inlet/Exhaust Flange	KF 25
Oil capacity(L)	0.6~1.0	0.9~1.5	1.3~2.0
Ambient temperature(℃)	10~40℃
Noise level(dB)	≤56	≤60	≤60
Weight(kg)	21	30	43
External Dimensions	440x144x217MM  17.3x5.6x8.5"	530x188x272MM  20.8x7.4x10.7"	567x188x272MM  22.3x7.4x10.7"
Certification	UL
Warranty	2 Year
PACKING LIST
Model	UVP-5	UVP-11	UVP-21
Main Vacuum Pump	1	1	1
KF25 x 3/8" Barb	1	1	1
KF25 Clamp	2	2	2
KF25 O-ring	2	2	2
Oil Mist Trap	1	1	1
Quart of Oil	1	1	1
Manual	1	1	1

 

 

Many factors go into the rate of recovery on an extraction system. Not only is the pump size important, but also the evaporation rate of the solvents.If the solvents aren’t able to evaporate fast enough there will be nothing for the pump to transfer.

Larger pumps have the capacity to transfer solvents faster, but only if the solvents are in an evaporated state. Because these pumps are so large they have a tendency to outpace the evaporation rate of most extraction systems.

This lowers the inlet pressure (and the collection vessel pressures) which aids in speeding up the evaporation rate. Propane weighs less per gallon than butane (4.2 vs 4.9),

however the vapor pressure is higher which generally results in a higher inlet pressure, and therefor a faster recovery per pound of gas used.

These pumps are sized large enough to recover on the largest extraction systems with the highest evaporation rates, or can be used on multiple extraction systems at one time. For example this pump was used to recover 5lbs of butane on a 6” vessel with 70° of temperature.

The process took ~12 minutes. However increasing the process to 3x 6” vessels with 5lbs of butane each(15lbs total), the process also took ~12 minutes. This is because the pump exceeds the evaporation rate of a single 6” column at 70° by more than 3x.

Because the pump exceeds the evaporation rate a vacuum is pulled against the collection vessel, which in turn speeds up the evaporation rate.

However once vacuum equilibrium is achieved, increasing the pump size will not speed up the process, but will allow for larger (or multiple) processes to be preformed in the same time frame.

The next tab shows a table of recovery capacity with regards to inlet pressures. Higher inlet pressures result in substantially faster recovery times.

Higher inlet pressures can be achieved by evaporating solvents faster by higher temperatures in collection vessels, or more surface area in collection vessels (larger diameter vessels, falling film, etc).